Client: Heavy Machinery Manufacturer
Tools: AWS IoT Analytics, SageMaker, LightGBM, Grafana
Challenge:
Unplanned downtime and reactive maintenance were causing operational and revenue losses.
Solution:
- Deployed edge IoT sensors connected to AWS IoT Core
- Streamed time-series data into AWS IoT Analytics and S3
- Trained LightGBM-based predictive models using equipment telemetry
- Alert dashboards powered via Grafana + SNS notifications
Outcome:
Achieved 87% accuracy in failure prediction. Cut maintenance downtime by 32% and improved spare parts planning.